Tuesday, January 16, 2024

Towards a manned Indian launcher: an all-liquid LVM3.

 Copyright 2024 Robert Clark


 In the blog post, "A liquid-fueled Indian manned launcher. UPDATED", I suggested the launcher based on the liquid-fueled LVM3 core stage, but replacing the 2 solid side boosters by 4 of the liquid-fueled strap on boosters used on the earlier design, the GSLV Mk. II. Here I'll suggest instead a version using the LVM3 core but getting the added thrust needed for lift-off by adding a 3rd Vikas engine.

GSLV Mk. III Specifications


I have argued using such large SRB's are not price competitive:

It is very likely the same is true for the GSLV Mk  III. Then we'll replace the two SRB boosters by an additional core engine.

 The GSLV Mk. III core stage has specifications listed as:

Core Stage

TypeL-110
Length21.26m
Diameter4.0m
FuelUnsymmetrical Dimethylhydrazine
OxidizerNitrogen Tetroxide
Inert Mass10,600kg
Propellant Mass115,000kg
Launch Mass125,600kg
Propellant TanksAluminum Alloy
FuelUH25 - 75% UDMH, 25% Diazane
OxidizerNitrogen Tetroxide
Propulsion2 Vikas 2
Thrust (SL)677kN
Thrust (Vac)766kN
Specific Impulse293 sec
Engine Dry Weight900kg
Engine Length2.87m
Engine Diameter0.99m
Chamber Pressure58.5bar
Mixture Ratio1.7 (Ox/Fuel)
Turbopump Speed10,000rpm
Flow Rate275kg/s
Area Ratio13.88
Attitude ControlEngine Gimbaling
IgnitionT+110s
Burn Time200s
Stage SeparationActive/Passive Collets

 The Vikas 2 engine provides a thrust of 677 kN at sea level, 69 tons-force. The two on the core would be enough just to loft the core only. But we need enough thrust to liftoff a second stage and payload also. So we'll give the core a third Vikas engine.

 The weight of the Vikas is 900 kg. Then the dry mass of the stage with an additional Vikas will be 11,500 kg. 

The cryogenic upper stage has specifications listed as:

Cryogenic Upper Stage

TypeC-25 Cryogenic Upper Stage
Length13.32m
Diameter4.0m
FuelLiquid Hydrogen
OxidizerLiquid Oxygen
Inert Mass~4,000kg
Propellant Mass25,000kg
Launch Mass~29,000kg
Propellant TanksAluminum Alloy
PropulsionCE-20
Engine TypeGas Generator
Thrust - Vacuum200kN
Operational Range180-220kN
Specific Impulse Vac443s
Engine Mass588kg
Chamber Pressure60bar
Mixture Ratio5.05
Area Ratio100
Thrust to Weight34.7
Burn Time580s
GuidanceInertial Platform, Closed Loop
Attitude Control2 Vernier Engines
Restart CapabilityRCS for Coast Phase

  Now plug in the data for the Silverbirdastronautics.com payload estimator:


Where we assume by just using a nozzle extension the Isp can be raised from 443s to the 465s max Isp of the RL10 engine.

 The resulting payload to LEO is:


 This is half the 10 ton payload of the current version of the LVM3 with the large solid side boosters. However, it has the advantage of not using the problematical solid side boosters with their safety concerns for manned flights. 

 The all-liquid version is also likely to be significantly cheaper than the one with solid side boosters as large solid boosters are not price competitive to just using an additional liquid fueled engine.

It is notable a 5 ton class launcher is sufficient to launch a crewed capsule to orbit since the Gemini capsule had a toal mass of 3,800 kg:

GEMINI SPECIFICATIONS

First flight: 8-Apr-1964; first manned flight 23-Mar-1965 (Gemini 3)
Last flight: 11-Nov-1966 (Gemini 12)
Number of flights: 13 total; 10 manned
Principal uses: manned earth orbit rendezvous, docking, EVA tests
Unit cost: $13.00 million
Crew size: 2
Overall length: 5.7 m
Maximum diameter: 3.05 m
Habitable volume: 2.55 m3
Launch mass: 3,851 kg
Propellant mass: 455 kg total
RCS total impulse: 1,168 kNs
Primary engine thrust: 710 N
Main engine propellant: NTO/MMH
Total spacecraft delta v: 323 m/s
Power: fuel cells/batteries; 155.0 kWh total
https://www.braeunig.us/space/specs/gemini.htm

 The payload to LEO also can be increased by weight optimizing the first stage. The stage is similar to the first stage of the Titan II that launched the Gemini capsule to space, except the Titan II's first stage dry mass was 6,000 kg less. Reducing the first stage dry mass input in the SilverbirdAstronautics.com payload estimator by 6,000 kg increases the payload to ca. 6,000 kg. 


  Robert Clark



 

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